An Overview of the Metal Etching Process
Comments Off on An Overview of the Metal Etching ProcessLook around you. Almost every electronic device, automotive part, or medical instrument contains some small metal part. To create a part with such detail, manufacturers have a library of processes to use, but photochemical etching is a favorite. This is a process renowned for its precision and versatility. At MET Manufacturing Group, this advanced technique […]
Tags: Chemical etching, Etching, metal etching, photochemical etching
5 Reasons Why Electronic Manufacturers Should Use Etching
Comments Off on 5 Reasons Why Electronic Manufacturers Should Use EtchingIn today’s interconnected world, the demand for electronic devices and systems is rapidly increasing across all industry sectors. Consequently, electronic component manufacturers face the challenge of selecting the most efficient and cost-effective manufacturing processes that guarantee optimal performance. Here are five reasons why MET Manufacturing Group believes electronic manufacturers should use etching: 1. Material Versatility […]
Tags: Battery contacts, Beryllium Copper (BeCu), Brass, Busbars, Chemical etching, Cold-rolled steel, Complex designs, Connectors, Copper, Copper and zinc alloy, Corrosion resistance, Cost-effective, Digital photo-tooling, Dimensional tolerances, Electrical conductivity, Electrical contacts, Electrical short circuits, Electronic component manufacturers, Electronic devices, Electronic systems, EMI/RFI shielding, Etching, Fatigue strength, Filters, Fold lines, Formability, Interference interruptions, Laser cutting, Lead frames, Low-cost, Manufacturing processes, Material deformities, Material versatility, Micro burring, Microelectronic parts, Multiple-part designs, Nickel Silver, Optimal performance, Partial etching, Phosphorous Bronze, Plating build-up, Post-process plating, Precision-etched profile, Rapid prototyping, Simultaneous machining, Smooth surfaces, Solderability, Spring qualities, Stainless Steel, Stamping, Steel, Strength, Thermal conductivity, Thermal stress, Thin materials, Tin plating, Tooling, Traditional machining methods, Wire EDM, Zero burrs
What To Look For in a Metal Etching Manufacturer
Comments Off on What To Look For in a Metal Etching ManufacturerClick to Expand Metal etching also known as chemical etching or photochemical machining is a subtractive manufacturing process that removes material from metal sheets to create intricate patterns, designs, or components. It allows you to produce complex shapes or create fine details without the need for traditional machining processes, like milling or stamping. This process […]
Photochemical Etching for Nickel Alloy
Comments Off on Photochemical Etching for Nickel AlloyClick to Expand Photochemical etching is a precise and efficient manufacturing process producing intricate patterns and shapes on nickel alloy shim stock sheets. This manufacturing technique, also known as chemical milling or photochemical machining, involves selectively removing material from a metal sheet using a combination of photoresist masking and etching solution. The process is highly […]
Design Guide Photochemical Etching: A Complete Guide to Engineering a Photochemically Etched Part
Comments Off on Design Guide Photochemical Etching: A Complete Guide to Engineering a Photochemically Etched PartClick to Expand Photochemical etching is a manufacturing technique that uses chemical reactions to accurately remove a material from a metal sheet. A photosensitive mask, known as photoresist, is applied to a metallic surface, protecting areas where material is to be retained. The sheet is then exposed to UV light and put through a development […]
Industry Spotlight: Photochemical Etching
Comments Off on Industry Spotlight: Photochemical EtchingPhotochemical etching (also referred to as chemical milling) is a precise manufacturing process to create intricate patterns or shapes on metal sheets. It utilizes a photosensitive material (photoresist) applied to the surface before placing a photographic mask on top. This combination is exposed to UV light to undergo a chemical reaction, leaving behind the desired […]
Unlocking Precision and Efficiency: Exploring the World of Waterjet Cutting Services
Comments Off on Unlocking Precision and Efficiency: Exploring the World of Waterjet Cutting ServicesWaterjet cutting is a precision industrial process used to cut materials using a high-pressure water stream. The waterjet stream is directed onto the material’s surface, eroding and slicing it accurately. This method is renowned for its versatility, as it can effectively cut through metals, ceramics, glass, plastics, wood, and composites. Companies offering waterjet cutting services […]
PROCESS BREAKDOWN: Photochemical Etching
Comments Off on PROCESS BREAKDOWN: Photochemical EtchingMET Manufacturing Group (MET) specializes in photochemical etching (aka photochemical milling) by using ferric chloride acid to erode away selective areas on metal and metal alloy substrates. Utilizing customer prints and designs, MET manufactures phototooling to meet customer specifications and produce high quality photo etched products. Below is a breakdown of the photochemical etching process […]
Waterjet Cutting: Specialty Materials
Comments Off on Waterjet Cutting: Specialty MaterialsClick to Expand Waterjet cutting is a versatile and effective method of cutting various types of materials. It is a non-thermal technique that uses a high-pressure stream of water and abrasive particles to cut through the material. It also boasts a relatively high accuracy level and can reach tolerances as low as +/- 0.005 inches. […]
Additional Benefits and Uses of Photochemical Etching
Comments Off on Additional Benefits and Uses of Photochemical EtchingPhotochemical etching (also known as photo etching or photochemical milling) is a process that removes selective material from metal alloy substrates ranging in thicknesses of .002” to .062”. This manufacturing technique is beneficial in producing light gauge, metal alloy parts with complex shapes that require high precision. Photochemical etching is a cost-effective alternative to traditional […]